PRODUCTION DNA

1. DESIGN
DIESEL AMERICA development starts with precise 3D dimensional diagram of genuine sample. 3D model of each unit developed, simulated to benchmark all the aspects with genuine sample to target OEM grade work performance of final product.

2. MACHINING + WELDING
Once all data from design gathered and confirmed, all the parts are cut and machined by CNC lathes and machining centers. Afterwards, cylinders are ready for the welding which must guarantee the seal against leakage. DIESEL AMERICA has its production quality certified system according to ISO 9001:2008.

3. SUPERFINISHING
After main assembly process is done (grinding, honing, machining and welding), all hydraulic cylinders are forwarded to superfinishing station to apply superfinishing on sensitive surfaces by periodically calibrated and controlled coating, heat treatment and micro cleaning benches.

4. ASSEMBLY
All hydraulic cylinders passed to assembly line are assembled by skilled team which follow OEM datasheets to meet order requirements. This stage is also an initial quality control phase by team as if any failure noticed on any component, it is sent back to production line to correct.

5. QUALITY CONTROL
All finished hydraulic cylinders are examined at QC station according to OEM specs in several methods; dimensional measurements, surface controls, magnetic particle test, visual inspection, liquid penetration analysis, hardness test and geometrical tolerance analysis.

6. PAINTING / MARKING
QC confirmed hydraulic cylinders are sent to painting / marking station where each unit is marked by OEM product code, production party number (in order to track warranty and raw material) and order details. Then painting is applied due to order requirements.

7. PDI / PACKING
Each hydraulic cylinder is inspected by its painting, protective oil, order / product marks before packing. Once every detail is confirmed, units are packed by their order details (export packing, overseas preservation, ISPM 15 packing).

8. DESPATCH / STORE
Each hydraulic cylinder is manufactured based on despatch / store plan. When final product has passed every step in production line, directly forwarded to despatch area where freight forwarders collect due to despatch plan or to warehouse to store.